Insight into the manufacturing process of a CPU air cooler provided by DeepCool, featuring a comprehensive walkthrough of their primary production site.
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Recently, a video showcasing the manufacturing process of premium CPU air coolers has been making waves. This video, available on SatisFactory Process's YouTube channel, provides a fascinating insight into DeepCool's main production facility in Beijing. The video, approximately half an hour long, offers a comprehensive look into the meticulous process that transforms raw materials into premium cooling solutions.
The manufacturing process begins with the preparation of copper tubes, which are made from scratch on site and form a significant part of the coolers. These tubes are then cleaned and sealed while creating a vacuum inside, and charged with a working fluid (usually water) to facilitate efficient heat transfer.
The base plate, typically made of copper due to its high thermal conductivity, undergoes machining and polishing to achieve a smooth surface for optimal contact with the CPU heat spreader. Meanwhile, aluminum sheets are processed using a "press fin" technique to create the fins, maximising surface area and airflow over the cooler.
The heat pipes are then embedded or soldered into the base plate and the aluminum fins, creating a solid thermal conduction path from the CPU to the fins. The assembled fin stack with heat pipes is fixed to the base plate, and a cooling fan—designed for high airflow at low noise—is produced and mounted onto the heatsink assembly.
Quality control and testing are crucial steps in the process, ensuring that the cooler meets design specifications in terms of thermal performance, vibration resistance, and noise level. The cooler is then packaged with mounting brackets, thermal paste or pads, and instruction manuals, before being boxed for distribution.
Interestingly, human labour plays a significant role in the manufacturing process. For instance, the human hand is used to apply protective film and solder paste before the plate is passed on to be attached, as even a 0.1mm misalignment could potentially impact performance. Similarly, when it comes to the stage where the vapor chamber plate is prepared for bonding to the heat pipes, the human hand is the preferred choice due to its precision.
This manufacturing approach closely matches the description of the Valkyrie Surge SL125 model, which specifies a copper base and heat pipes, aluminum fins made via press fin technology, and a tailored cooling fan. While there is limited detailed public information on every factory step, videos like those from manufacturers such as Deepcool help to shed light on the intricacies of the process.
In conclusion, the manufacturing process of premium CPU air coolers is a fascinating blend of technology and human craftsmanship. By understanding this process, users can appreciate the complexity and care that goes into creating these high-performance cooling solutions. So, click the Follow button on Tom's Hardware on Google News to stay updated and delve deeper into the world of gaming and computing.
- The creation of premium CPU air coolers showcases a unique combination of technology and human craftsmanship, demonstrating the intricacies involved in transforming raw materials into reliable cooling solutions.
- In the world of high-performance gaming and computing, technology plays a crucial role in the manufacturing of gadgets like premium CPU air coolers, especially in the processes of heat transfer, thermal conductivity, and cooling fan design.
