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Trim expenditures, reduce delay, and optimize intuitively through BERHALTER's Swiss Die-CutterTM, revolutionizing profitability in lid and label manufacturing industries.

In this episode of Spotlight, Tino Thür, digital marketing manager at BERHALTER Swiss Die-Cutting, discusses the capabilities of their Swiss Die-Cutter™, highlighting its role in minimizing waste and preventing production interruptions for converters.

Boosting efficiency and maximizing profits in the realms of lids and label production. An...
Boosting efficiency and maximizing profits in the realms of lids and label production. An exploration of BERHALTER's innovative Swiss Die-Cutter technology.

Trim expenditures, reduce delay, and optimize intuitively through BERHALTER's Swiss Die-CutterTM, revolutionizing profitability in lid and label manufacturing industries.

The Swiss Die-CutterTM, a strategic advantage in the converting industry, will be the star attraction at BERHALTER's booth (Stand L20) at Labelexpo Europe 2025 in Barcelona. This innovative die-cutting solution, developed and produced by Zünd, is designed to revolutionise the packaging industry by reducing waste, eliminating downtime, and achieving fast changeovers.

Tino Thür, the digital marketing manager at BERHALTER Swiss Die-Cutting, discusses the Swiss Die-CutterTM's capabilities. "The Swiss Die-CutterTM is engineered for continuous performance, with fast tool changes, servo-driven precision, and a modular mechanical layout," he explains.

This die-cutter is designed for data-driven production and adapts to real-world production demands, benefiting converters in short runs and high-volume jobs. It operates in high-mix production environments and can handle various substrates with precision and minimal waste.

Attendees at Labelexpo Europe 2025 will see firsthand how the Swiss Die-CutterTM handles complex geometries, thin-gauge foils, multi-layer films, and paper-based substrates with minimal waste and high precision. The demonstration will also showcase its ability to produce lids for food and pharma, as well as die-cut labels for personal care and beverage packaging.

Integration of the Swiss Die-CutterTM with BEAMstackTM, BERHALTER's robotic stacking solution, accelerates end-of-line output. This integration eliminates manual steps and reduces labour needs, making it an ideal solution for tight labour markets or fast-growing operations.

The Swiss Die-CutterTM delivers reliable, scalable performance and can increase label or lid yield by up to 15%. Its precision nesting capabilities and exact registration control ensure maximum usable parts from every roll.

By minimising material loss, the Swiss Die-CutterTM helps support converters' sustainability goals. It also helps converters stay ahead by boosting yield and minimising scrap. The die-cutter enables converters to cut smarter, helping them to reduce waste, eliminate downtime, and deliver faster changeovers.

Visitors to Labelexpo Europe 2025 are encouraged to stop by Stand L20 to witness the Swiss Die-CutterTM in action and learn more about how it can benefit their operations.

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